Nanotalks, Curapath blog

The Next Generation of Transfection Polymers

Written by Miguel Ángel Esteve | Oct 15, 2025 11:34:07 AM

 

Transfection, the process of introducing nucleic acids into cells, is a cornerstone of modern biotechnology, enabling applications that range from basic research to cutting-edge gene therapies. Whether delivering plasmid DNA (pDNA), small interfering RNA (siRNA), or messenger RNA (mRNA), the success of transfection depends heavily on the delivery vehicle used. While viral vectors have historically dominated the field, concerns over immunogenicity, scalability, and regulatory complexity have accelerated the development of non-viral delivery systems, particularly those based on functional polymers.

Polymers designed for transfection are no longer only passive carriers. Through chemical functionalization, these materials can be tailored to interact with biological systems in highly specific and responsive ways. By incorporating ionizable groups, stealth coatings, and biodegradable architectures, polymeric systems are evolving into intelligent platforms capable of navigating the complex intracellular environment.

This article explores how polyethyleneimine (PEI), a long-standing benchmark in DNA transfection, has inspired a new generation of polymeric tools. We’ll examine how Curapath’s innovations, including STAR-CXP polyaminoacid systems and PSar-based shielding technologies, are redefining what’s possible in non-viral gene delivery. From enhanced transfection efficiency to reduced toxicity and GMP scalability, these platforms represent a leap forward in the design of safe, effective, and customizable transfection solutions.

Polyethyleneimine (PEI): A Benchmark in Transfection

Among the many polymers explored for gene delivery, polyethyleneimine (PEI) stands out as one of the most widely used and studied. Its success lies in its cationic nature, which allows it to form polyplexes with negatively charged nucleic acids, facilitating cellular uptake and endosomal escape. PEI has been a gold standard for DNA transfection in both academic and industrial settings, particularly in the production of antibodies and viral vectors such as AAV and LVV.

PEI key advantages include:

  • High transfection efficiency, especially for plasmid DNA (pDNA),
  • Low cost compared to lipid-based systems,
  • Scalable manufacturing, with availability in GMP-grade formats,
  • A strong clinical track record, with over 1,000 patients treated and 8 active clinical trials.

However, PEI is not without limitations. Its cationic charge, while beneficial for nucleic acid binding, can lead to cytotoxicity and immunogenic responses, especially in systemic applications. As a result, its use is often restricted to non-systemic routes such as intratumoral, intramuscular, or topical administration.

To address these challenges, Curapath offers shielding technologies and alternative polymer platforms that overcome the limitations commonly associated with PEI-based systems, enhancing safety, reducing immunogenicity, and enabling broader delivery applications.

Shielding Technologies: Overcoming the Limitations of PEI

Polyethyleneimine (PEI) has long been a reference material in DNA transfection due to its ability to form polyplexes and facilitate intracellular delivery. However, its cationic nature often leads to toxicity and immunogenicity, especially in systemic applications.

To address these challenges, Curapath has developed advanced shielding technologies that can be applied to PEI-based systems and other cationic polymers. These stealth coatings, based on polysarcosine (PSar) and other PEG-free alternatives like PGA DIOL or PolyOxazolines, are designed to:

  • Reduce surface charge, minimizing cytotoxic effects,
  • Prevent immune recognition, improving biocompatibility,
  • Enhance transfection performance, especially in sensitive or primary cells,
  • Enable broader administration routes, including intravenous delivery.

The key innovation lies in the use of polysarcosine (PSar), a hydrophilic, biocompatible polymer that acts as a shielding layer around polyplexes. This coating reduces surface charge, minimizes protein adsorption, and prevents recognition by the immune system.

By integrating shielding polymers into polyplex formulations, Curapath’s technologies help mitigate the inherent limitations of PEI, without altering its core functionality or implying direct production. This approach allows researchers to retain the benefits of PEI while significantly improving its safety and versatility.

STAR-CXP: A New Generation of Polyaminoacid Polymers for Transfection

Building on the foundation laid by PEI, Curapath has developed the STAR-CXP family, a series of biodegradable polyaminoacid-based polymers engineered for high-performance transfection. These polymers are designed to overcome the limitations of traditional cationic systems by offering cargo-specific optimization, reduced immunogenicity, and enhanced nuclear delivery.

Unlike PEI, which is broadly effective but not tailored to specific payloads, STAR-CXP polymers are fine-tuned for different types of nucleic acids and peptides, including:

  • Plasmid DNA (pDNA),
  • Small interfering RNA (siRNA),
  • Self-amplifying RNA (saRNA),
  • Peptides and proteins.

Performance Advantages

In comparative studies, STAR-CXP polymers have demonstrated:

  • Up to 9× higher transfection efficiency than jetPEI,
  • Improved nuclear localization of DNA cargo,
  • Lower immunogenicity in human serum,
  • Biodegradability, reducing long-term toxicity risks.

These features make STAR-CXP particularly suitable for in vivo applications, including intravenous administration, which is often challenging for traditional cationic polymers.

Shielding and Stability

When combined with PSar shielding, STAR-CXP formulations gain additional benefits:

  • Prevention of particle aggregation,
  • Reduced off-target toxicity,
  • Enhanced serum stability,
  • Improved biodistribution.

This combination of cargo optimization, biocompatibility, and stealth behavior positions STAR-CXP as a next-generation solution for non-viral gene delivery, especially in clinical contexts where safety and efficacy must be balanced.

Modular Design and GMP Scalability

One of the key challenges in translating transfection technologies from bench to bedside is ensuring scalability, regulatory compliance, and adaptability to diverse therapeutic contexts. Curapath addresses these needs through a modular design philosophy that enables rapid development and seamless transition to GMP manufacturing.

Flexible Development Workflows

Curapath’s platforms are built to accommodate a wide range of cargos,including DNA, RNA, peptides, and proteins,and can be tailored to specific delivery formats such as:

  • Polymer nanoparticles (PNPs),
  • Shielded polyplexes,
  • Bioconjugates.

This flexibility allows researchers to prototype formulations quickly and adapt them to evolving project requirements, whether for in vitro screening, preclinical studies, or clinical trials.

GMP-Ready Infrastructure

With dedicated GMP production sites and R&D innovation centers, Curapath supports clients throughout the product lifecycle:

  • Custom and off-the-shelf polymers and lipids,
  • Formulation development for both liquid and lyophilized formats,
  • Fill & Finish services under GMP conditions,
  • Regulatory support for IND, NDA, and BLA submissions.

Over 250 GMP batches have been successfully released with 100% compliance, demonstrating the robustness and reliability of Curapath’s manufacturing capabilities.

Try Before You Scale

To facilitate early-stage development, Curapath offers R&D-grade materials and early stage feasibility programs with the option to upgrade to GMP batches. This tiered approach helps clients validate performance before committing to large-scale production, reducing risk and accelerating timelines.

Smarter Polymers for Safer and Scalable Transfection

As gene therapy and RNA-based treatments continue to reshape the pharmaceutical landscape, the need for safe, efficient, and scalable transfection systems becomes increasingly urgent. Traditional polymers like PEI have laid the groundwork, but their limitations, particularly in systemic applications, highlight the importance of innovation.

Curapath’s approach, combining stealth shielding technologies with next-generation polymers like STAR-CXP, offers a powerful alternative. These platforms not only improve transfection efficiency and reduce toxicity, but also support GMP manufacturing, modular design, and clinical adaptability.

By enabling precise control over cargo delivery, immune interactions, and formulation scalability, Curapath’s polymer toolbox is helping researchers and developers move beyond the constraints of legacy systems. The result is a new era of non-viral gene delivery, one that is smarter, safer, and ready for clinical translation.

When exploring functionalization solutions for your polymer therapy programs, make sure you have access to the right excipients, formulation know-how, and GMP manufacturing support.